Wolframcarbid-Matrizen und -Formen

2024-06-27
Geeignet für die Schlicht- und Vorschlichtbearbeitung von Stahl und Stahlguss

P30

 

12.9

90,5

Geeignet für die schwere Schruppbearbeitung von Gussstahl mit großem Vorschub bei mittlerer und niedriger Drehzahl unter ungünstigen Arbeitsbedingungen.

(3) Special cold heading mold: Design and manufacture cold heading molds with special shapes according to specific product requirements

 

Main components and material selection of cold heading molds

1. Main components of cold heading molds: Cold heading molds mainly include upper and lower molds, mold cores, and mold seats. The upper and lower molds are used to clamp metal materials and complete the forming process through the clamping action, while the mold core is used to support and form the internal structure of the material.

2. Material selection for cold heading molds: The materials for cold heading molds need to have high hardness, high strength, good wear resistance, and fatigue performance. Common cold heading die materials include alloy steel

High speed steel, hard alloys, etc.

 

The manufacturing process of cold heading molds

1. Design of Cold Heading Mold: The design of cold heading mold needs to meet the technical and process requirements of the product, including the structural shape, dimensional accuracy, surface smoothness, etc. of the product. When designing, it is necessary to consider factors such as the strength, stiffness, and temperature changes of the mold.

2. Processing technology of cold heading molds: The processing technology of cold heading molds includes rough machining, heat treatment, precision machining, assembly, and debugging. Among them, heat treatment is crucial for improving the hardness, wear resistance, and fatigue performance of the mold.

 

The use and maintenance of cold heading molds

1. Use of cold heading molds: When using cold heading molds, it is necessary to select appropriate process parameters based on product requirements and mold characteristics, and strictly control the quality and dimensional accuracy of the forming.

2. Maintenance of cold heading molds: Cold heading molds require regular maintenance and upkeep during use, including cleaning and lubrication of the mold surface, repair of wear, and timely replacement of damaged parts.

 

Hard alloy molds mainly include the following categories

1. Wire drawing molds. This type of mold accounts for a large proportion in hard alloy molds, with main grades including YG8, YG6, YG3, etc

2. Cold heading die and cold stamping die. The main grades include YC20C, YG20, YG15, etc

3. Integral mold. The main grades of this type include CT35, YJT30, and MO15.

4. Non magnetic alloy molds. Mainly used for the production of magnetic materials。Grade such as YSN series YSN (including 20, 25, 30, 35, 40) and steel structure non-magnetic mold grade -TMF

5. Hot work molds. There is currently no standard brand for this type of mold, but market demand is increasing

general impact-resistant forging die

6. punching and shearing molds, as well as in large impact forming and stamping molds

stamping dies such as progressive dies.

7. In addition, there are some special types of molds, such as hexagonal molds, spiral molds and other non-standard molds etc.

 

Product Paramenters


Grade

ISO

Density
(g/cm3)

TRS
(N/mm2)

Harness
(HRA)

Applications

YG11C

K40

14.35

2200

87.6

Forming or stamping dies for metal powders and nonmetal powders.

YG15

K40

14.0

2300

86.5

For fabricating drawing dies of steel tubes and rods under high compressibility ratio;punchingstampingforging tools under large stress.

YG15C

K40

14.0

2500

85

YG18C

K40

13.7

2700

84.5

Impact resistance forging dies,hot-press forging dies and rollers.

YG20

K40

13.5

2400

4

For various dies made by cold forging,cold stamping and hot forging.

YG20C

K40

13.4

2600

81-82

Dies for wear resistant or impact resistant application

YM3

K05

15.1

1400

92

suitable for fnishing of cast iron and nonferrous metal

YM6X

K10

14.95

1800

91.5

the finishing & semi-finishing of cast iron and nonferrous metals and also for the machining of manganese steel and hardening steel

YM6

K15

14.95

1900

90.5

suiable for the roughing of cast iron and light alloys and also for themilling of cast iron and low-alloy steel

YM8

K20

14.8

2200

89.5

YW1

M10

13.1

1600

91.6

suitable for fnishing and semi-finishing of stainless steel and conventionalalloy steel

YW2

M20

13

1800

90.6

the grade can be used for the semi-finishing of stainless steel andlow-alloy steel and it is mainly used for the machining of railway

YT15

P10

11.4

1600

91.5

suitable for the fnishing and semi-finishing for steel and cast steel witha moderate feed rate and rather high cutting speed

YT14

P20

11.6

1700

90.8

suitable for the fnishing and semi-finishing of steel and cast steel

YT5

P30

12.9

2200

90.5

suitable for the heavy duty rough turning of and cast steel with a bigfeed rate at a medium and low speed under unfavorable workingconditions.



Tungsten carbide dies

 


YT5

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